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Yarn miles and traceability

June 19, 2015 Caroline Walshe
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As shearing approaches I am looking at several bags of fleece from last year and wondering exactly when I will have time to spin this enormous pile of wool before I am confronted with even larger bags of fleece from this year’s clip. I am dreaming of having it spun into yarn by machine, and researching the possibilities.

There is nowhere in Ireland for the small farmer to have yarn spun from fleece so it would need to be sent at least as far as the UK for processing. And it would be expensive. I am looking into selling small amounts of the spun yarn to help fund the project and wondering would the interest be there for buying it. More on that another time. (Though the excitement of having mill-spun yarn to play with is keeping me awake at night. As well as the 10 month old baby of course…)

On the subject of local yarn and yarn miles I read a post by Rebecca of Needle & Spindle (a thoughtful blog and well worth a read) about local yarn. Rebecca lives in Australia and was musing on what makes a yarn local. She mentioned some local (to her) yarn companies who send their yarn to China and back to have it spun and she was adding up the yarn miles, which were significant. It got me thinking about the yarn producers in Ireland and how difficult it is to have an entirely Irish yarn – grown and processed in Ireland.

So I decided to look into how many yarn miles go into the knitting yarns produced by the bigger Irish companies and the proportion of their wool that is sourced in Ireland. It turns out to be a very complicated affair. (All calculations below are my own rough estimates.)

There are 3 large mills in Ireland producing knitting yarn. Carol Feller has written a great article on Irish woolen mills which I would recommend reading. I don't want to repeat her info here - rather to look at the miles traveled and the sources of what we term Irish yarns.

Donegal Yarns are the largest yarn producers in the country and they make several types of yarn for knitting. When I visited the factory some years back they sourced all their wool from New Zealand and Australia, though all their wool is sourced in the UK now. It is all processed in Donegal. They have begun sourcing some wool from Wicklow Cheviot sheep in Ireland but at this stage are only producing samples with that Irish wool and not knitting yarn.

Yarn miles for all their yarns: approximately 300 miles. Amount of Irish fleece: none.

Cushendale produce three types of yarn: a knitting yarn of which 75% is Irish (from Galway sheep which are the only listed native Irish breed and have fine wool) and 25% is crossbred lamb's wool from New Zealand; a 100% Irish knitting yarn from Zwartables Sheep – a project they undertook with Suzanne Crampton of Zwartables Ireland; and a Boucle mohair yarn which is a South African mohair and Australian wool blend that is spun in the UK at the moment and dyed in Kilkenny. I talked to Philip Cushen, a man very passionate about wool, who was extolling the virtues of wool produced in our climate – its elasticity primarily – and he is trying at the moment to source lamb's wool from Galway lambs to make up the last 25% of his yarn in order to produce a wholly Irish sourced yarn. Their fleece must be sent to the UK at the moment for scouring, but otherwise all production on their wool yarns is done in Kilkenny. 

Yarn miles for their standard knitting yarn: c. 12,200 miles. (This figure includes the longer journey 25% of the wool has taken from New Zealand and the much shorter journey taken by the Irish fleece.) Amount of Irish fleece: 75%. 

Yarn miles for the Zwartables yarn: c. 600 miles. Amount of Irish fleece: 100%. 

Yarn miles for the mohair yarn is c. 17,200 miles. Amount of Irish fleece: none.

Kerry Woollen Mills produce two types of knitting yarn. Their standard knitting yarn is a blend including Irish Galway fleece and imported wool from New Zealand. The percentages of each vary. The wool is scoured in Yorkshire, due to high environmental compliance standards making this too expensive for small scale operations here in Ireland. The rest of the processing is done in Ireland. Their organic yarn is sourced in Ireland from a range of different sheep breeds. Apart from scouring this yarn is processed here also.

Yarn miles for their standard yarn: c. 11,900 miles. (This includes yarn miles of both the New Zealand wool and the Irish wool.) Amount of Irish fleece: varying percentages. 

Yarn miles for the organic yarn, c.600 miles. Amount of Irish fleece: 100%.

So of the large mills (and not all are large large - Cushendale for example has only 7 employees) that leaves us with only two yarns both sourced and almost entirely produced in Ireland - Cushendales Zwartables yarn and Kerry Woollen Mills organic yarn – only 2 colours! And because of the fact that the fleece needs to be scoured in the UK, the yarn miles for these actually ends up higher than Donegal Yarn's UK sourced yarns.

STwistWool

There are smaller producers in Ireland – mostly small hand-spinners selling yarn locally, but also the relatively new S Twist Wool (yarn pictured above) who produce low-impact handspun and mill-spun yarn using Irish wool. There are a few shops in Dublin stocking their yarns presently.  Another woman I worked with as part of Harnessing Creativity is producing a sock kit with Irish Galway yarn - spun in the UK but wholly sourced here. (More on that when it arrives.)

As Rebecca talked about in her article – the shortest way from sheep to yarn is through your own hands – by cleaning, carding and spinning your own yarn. I am lucky enough to be someone with a very short yarn mileage – approximately 0.01 miles to my sheep from where I process my yarn. It’s a pity I cannot have it mill spun in Ireland. But even so, the UK or near Europe is not halfway across the globe. 

I wish there were more options for small yarn producers in this country. All the companies mentioned make great yarn. I use and love the yarn from all of them, and I wish obtaining marketable Irish fleece was not so difficult for them. The interesting thing is that it is available - contrary to popular belief not all Irish wool is only good for carpets - but it is difficult to obtain - for example, as mentioned above, Cushendale are looking to source Galway lamb's wool from slaughterhouses to make a 100% Irish wool, but cannot get slaughterhouses to sort the wool from other breeds yet.

I'm not sure any of our Irish sheep will reach the softness required for Donegal Yarns' Soft Donegal range which is produced from Merino wool. (Though apparently Merino sheep have been kept in Ireland and were possibly used many years back to improve the Galway breed.) But at least some of the mills in Ireland are making use of the unique qualities of our fleece to produce a great product.

However I wish there were more traceability for consumers on yarn - a label of Irish knitwear does not necessarily mean the wool is grown or processed in Ireland, merely knitted into a garment here. Likewise yarn labeling can be misleading for those who do not delve deeper. The realities of the tastes of the yarn market, (favouring softer yarn) and high production costs for small companies mean the yarn miles of Irish yarn will likely always be higher than they could be.

Does it mean these yarns are local yarns? The answer is complicated. And what is most important to you as a yarn buyer? Locally sourced raw materials? Local production of the end product? Yarn miles? Local employment? Animal welfare? Fair trade? Environmental impact? 

These are all important to me. And the longer I live on this planet, the more important it feels to tread lightly on it. To make conscious choices over the yarn I buy for my hobby feels important - which is part of the reason I now have sheep. (Unfortunately having my own source of yarn outside my door has not stopped my yarn-acquiring habit!) I would like to know the impact that the choices I make have. I just wish it wasn't so complicated.

 

Tags yarn miles, traceability, wool, sheep, irish yarn
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Tool belt for a wee person

May 28, 2015 Caroline Walshe

There is a third birthday coming up in our house for a wee man who is totally obsessed by tools. My parents are amazed in shops when he runs past the toy section and straight to the tool section and starts picking up the most heavy and dangerous tools he can find and naming them all with pure excitement in his voice.

So a tool belt was called for. And instead of trying to design one, as is my habit, I called on the internets for help and found this great tutorial for a child's tool belt. It is clever and simply written. And it was so nice to just follow someone else's written instructions for once and not worry about size!

I made it in corduroy and lined it with a cotton/linen mix, but I'm sorry I didn't put interfacing in to help the corduroy keep its shape a bit better.

Instead of making a belt I used one I had to hand - originally purchased at a pride parade in Sligo. And with the extremely amazing  and emotional week that it has been, seeing our small and traditionally Catholic country vote emphatically for gay marriage - it seems highly apt.

 

Tags sewing patterns, kids
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Lambing drama

May 20, 2015 Caroline Walshe
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There was drama here on Monday night when Rosebud was lambing. We only sent two ewes off to the ram this year, a handsome Shetland boy living with our neighbours (and mentors in farming). Rosebud was the first to lamb. At midnight I went out (in my pyjamas...) to check on her and found her waterbag was out. (I'll spare you the pictures of that...) 

So I quickly donned some wet gear (over my PJs of course) and grabbed the lambing kit we had assembled, the camera and a wee stool and went off to the stables and waited.

...and waited...a second water bag appeared and then some time later both burst. Meanwhile I was busy googling sheep births, (yay for smart phones) while the lovely man was in and out of the house reading up our books.

I didn't have a good feeling from early on and everything I was reading was saying the lambs should be coming shortly after the appearance of the water bags, and that if she needs assistance to do it sooner rather than later. Lambing last year was a completely straightforward event, only needing a small bit of bottle feeding for one lamb, so we had been expecting it to be plain sailing here. These are experienced ewes and were all great mothers last year.

When there was no sign of the lambs an hour after both bags burst we realised our shoulder length gloves would have to be deployed. Terrifying! So I found myself in a rainy stable at 2am, elbow deep in a sheep, trying to figure out what the hell was going on in there (and still in my PJs of course). My feeling was that there was no way her cervix was dilated enough to give birth. So we rang the vet, who told us to bring her in, as he might need to operate.

Of course we happened to take the trailer apart to sand and paint it that very day, so found ourselves running about with back boards and bolts and cable ties and sheep hurdles in the dark and the rain (and still in PJS) trying to get her to the vet. (The chiselers thankfully slept throughout it all - we were wandering about with two baby monitors in a plastic bag to protect them from the rain, leaving them hanging on a branch in the yard as the signal did not stretch as far as the stables. Completely ridiculous.)

We thought at this point the best case scenario was that we had lost at least one lamb, and were very worried about losing the sheep. It is a huge thing to be responsible for an animal, for their welfare - the whole process was very stressful.

Luckily enough it all ended well - the vet confirmed that her cervix just hadn't opened - apparently this is something that just happens - but he managed to deliver both lambs safely - the second one with some difficulty.

We got her home and settled and both lambs are feeding well and she is being a fabulous mother. The black one is female, we called her Aurora and the white is male - Borealis. (Which I think I spotted in a gap in the clouds that night.)

The whole thing was quite an ordeal and I felt very worried about our lack of experience throughout, but in hindsight, we did all the right things and made the right diagnosis and decisions, which is comforting. And next time if we need to assist with delivery at least I can find a cervix...though I can't imagine being able to find the legs and head of one lamb and not mix it up with the other lamb...

We finally got to sleep sometime after 5am, then got up again far too early and brought the wee man out to meet them. There was something beautiful about the rainy yard the next morning - after spending so much time in the dark with a head torch on, going through a stressful experience, head down, focused, worrying, it was lovely to walk through the yard in the morning, bursting with greenery, birds singing and the rams in their coats looking on, and to walk out to visit two tiny friendly lambs, alive and well.

Tinkerbell is next, and Csibi the goat's due date is 5th June. I'm hoping it all goes more smoothly!

Tags sheep, lambing
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Spring things..

May 11, 2015 Caroline Walshe
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It is always so great to get outside and get some work done when the weather picks up. Unfortunately the weather has been all over the place here - lovely for a week, then absolutely bucketing. Despite it all the tulips are beaming at us. It is so lovely to pick a wee bunch on the way back from collecting the post in the morning to brighten up our table for the day. I am particularly loving the almost-black tulips we planted last year. 

And as if we didn't have enough on our plates we decided to get some chickens. There are so many pine martens and foxes about here that we really need electric fencing to keep birds safe, and while the chiselers are young that is not really possible. So we will build a tiny enclosed movable run to take just two chickens. Which should be plenty of eggs for our needs anyway.

The chicken house has been a joint project with the wee man, which has slowed things down hugely of course and resulted in  A LOT more nails than the house could ever have needed being thoroughly nailed into it. Painting was interesting. Let's just be thankful it washes out of hair easily. The amount of crying over not being allowed to use the real drill was fairly immense but we are over that now and have almost completed our house, which for the moment has become a play house.

I was worried I'd made the chicken door too small, but if an almost three-year-old can fit through it with ease, I think it'll be just fine. 

What are your spring projects?

Tags spring, chickens, making, toddlers
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